Boro Foundry
Manufacturing Company in Stourbridge, West Midlands
At Boro Foundry, we take pride in delivering dependable and adaptable solutions as a modern British foundry. With more than six decades of experience, we have continually refined our expertise by blending time-honoured craftsmanship with advanced manufacturing technologies. This approach enables us to produce high-quality castings and precision-machined components tailored to exact requirements across a wide spectrum of ferrous and non-ferrous materials. Our facilities incorporate multiple production lines capable of handling castings from small components through to heavy sections, supported by advanced sand moulding processes. We offer a comprehensive service that includes in-house machining, inspection, testing, and certification, ensuring each project meets stringent quality expectations while remaining cost-effective and bespoke.Our capabilities extend beyond production to include pattern design, flexible tooling solutions, and secure on-site storage with ongoing maintenance. We utilise state-of-the-art simulation software to anticipate and prevent defects, reduce lead times, and optimise production efficiency. Our services also encompass reverse engineering and the rapid replacement of obsolete or worn components, even where original drawings are unavailable. With rigorous quality control procedures, full traceability, and certified testing methods, we consistently deliver reliable results. Serving diverse industries, we provide tailored material grades and specialised alloys designed to perform in demanding environments, ensuring every component meets recognised British and European standards.
Highlights & Specialties
- Over 60 years expertise in UK iron and steel casting
- Bespoke high-quality castings with in-house machining and certification
- Advanced sand moulding and large-capacity CNC machining capabilities
- Comprehensive metallurgical testing with full traceability and verification
- Flexible production for prototypes, one-offs, and high-volume orders
- Reverse engineering solutions for obsolete or complex components
Contact Details
Products & Services
Foundry
read moreWe produce castings in iron, steel, and special alloys from our UK facility, backed by over 60 years of foundry experience. We offer short-run and batch production with in-house machining, testing and certification. Our production lines cover grey iron, ductile iron, and steel. Advanced sand moulding delivers high-quality finishes and consistent performance.Machining
read moreAt Boro Foundry, we deliver high-capacity machining and precision pattern-making services tailored for large and complex components. Our advanced 3-axis CNC and manual machining capabilities enable us to work with diverse materials while achieving tight tolerances. We support everything from one-off pieces to production runs, maintaining strict quality control through ISO-certified processes. Our integrated facility also allows us to produce replacement parts and fully finished components efficiently.Pattern Making
read moreWe draw upon decades of expertise to guide the design, selection and management of casting patterns, working in partnership with trusted local specialists to deliver reliable and cost-effective solutions. We oversee a broad range of pattern types, ensuring each is suited to the specific application. All tooling is securely stored on-site, preserving its condition and ensuring availability for future production requirements.Metallurgical Testing & NDT
read moreWe deliver comprehensive metallurgical testing and non-destructive evaluation to maintain stringent quality control and assured traceability across all castings. Our processes enforce consistent batch integrity through carefully managed controls. We provide independent verification via mechanical testing, X-ray, ultrasonic and magnetic particle inspection. Detailed reporting supports full transparency, compliance, and confidence in every stage of production.Casting Simulation
read moreWe utilise advanced casting simulation software alongside expert CAD modelling to enhance casting quality and operational efficiency, reducing both time and production costs. Our technology enables us to predict and address potential defects before manufacture begins. We refine casting geometry to improve performance and minimise delays, while delivering comprehensive CAD services tailored precisely to your specifications.Reverse Engineering & 3D Scanning
read moreWe provide a rapid reverse engineering and 3D scanning service, accurately reproducing worn or obsolete components from initial scanning through to CAD modelling, casting and machining. Our fully integrated in-house approach ensures consistent quality and precision at every stage. We confidently recreate complex or historic parts, supporting machinery of any age. This service is particularly valuable where original drawings or tooling are unavailable.Reviews Write a Review
Roope Jokinen
May 25, 2024
The Boro Foundry is a very reliable and high quality business partner. We have been cooperating for many years on various Waste to Energy projects and will continue for many years to come.
Value for Money
Service & Support
Quality
Location
Key People
Sam Edwards
Sales Directorread moreSam became involved with The Boro Foundry at the age of 16, carrying out a wide range of roles including moulding on the line, maintaining the site, and delivering castings to customers. After completing a degree in Business Management and Marketing, followed by a year working in logistics, he returned to the business with a broader commercial perspective.
He spent 13 years working across all departments of the foundry before moving into Sales in 2019. This hands-on experience provides Sam with the technical understanding needed to guide customers through the specification and purchase of complex engineering solutions.
He spent 13 years working across all departments of the foundry before moving into Sales in 2019. This hands-on experience provides Sam with the technical understanding needed to guide customers through the specification and purchase of complex engineering solutions.