Call Now
Website
Call
Business Details
50+ Years
experience
Precision Aluminium Die Casting Services in Doncaster
W Hallam Castings Ltd is a family-owned and operated manufacturing business rooted in Yorkshire, with a legacy of excellence spanning over five decades. Established in the late 1960s, we have evolved from a traditional foundry into a modern facility specialising in high-pressure, gravity, and sand casting of aluminium and zinc components. Our ISO 9001 and 14001 accreditations underscore our commitment to quality and environmental responsibility, while our EcoVadis certification highlights our dedication to sustainable practices. We serve diverse sectors including medical, marine, electrical, and industrial industries, delivering precision-engineered components tailored to exacting specifications. Our expertise extends to design support, prototyping, CNC machining, and powder coating, ensuring end-to-end solutions from concept to completion.

With state-of-the-art machinery, including eight German Frech diecasting units and six CNC machining centres, we combine advanced technology with hands-on craftsmanship. Our collaborative approach involves working closely with clients and research institutions like the University of Sheffields Advanced Manufacturing Research Centre to innovate and solve complex challenges. Strategic partnerships with global logistics providers enable efficient delivery across the UK, Europe, and beyond. Backed by decades of experience and a reputation for reliability, we pride ourselves on competitive pricing, rapid lead times, and a customer-centric ethos that prioritises transparency and long-term relationships.
Services
Aluminium Die Casting Zinc Die Casting CNC Machining Powder Coating Prototype Production Component Sourcing Volume Assembly
Details
  • Year established: 1960
Highlights and features
  • We offer over 50 years of expertise in aluminium and zinc diecasting.
  • Our ISO 9001 and 14001 accreditations guarantee quality and environmental compliance.
  • We utilise state-of-the-art German Frech diecasting machines and CNC technology.
  • Our strategic location near the M18 ensures rapid UK-wide delivery.
  • We provide end-to-end solutions from prototyping to assembly.
Associations and certifications
  • BSI ISO 9001
  • BSI ISO 14001
  • EcoVadis
Services
Aluminium Die Casting
Our aluminium diecasting services produce high-precision components using high-pressure, gravity, and sand casting methods. Ideal for complex geometries and high-volume production, these components are used across medical, marine, and industrial sectors. We ensure tight tolerances and superior surface finishes.
Zinc Die Casting
Specialising in ZL3 and ZL5 zinc alloys, our zinc diecasting delivers exceptional dimensional stability and non-sparking properties. Suitable for intricate parts in explosive environments, this service combines cost-effectiveness with high repeatability for industries like automotive and electronics.
CNC Machining
Utilising DMG MORI and Victor Taichung 5-axis CNC machines, we achieve micrometre-level accuracy for complex components. Our machining services support prototyping and large-scale production, ensuring compatibility with castings and third-party parts.
Powder Coating
Our automated powder coating plant provides durable, corrosion-resistant finishes tailored to aluminium alloys. With AkzoNobel powders and a 5-stage pre-treatment process, we ensure superior adhesion and UV resistance for industrial and consumer applications.
Prototype Production
From 3D printing to CNC machining, we develop functional prototypes using SolidWorks and CAMWORKS. This service supports design validation and DFM optimisation, reducing time-to-market for innovative products in lighting, automotive, and electronics sectors.
People
Rob Pickersgill
Managing Director
Rob Pickersgill leads W Hallam Castings Ltd with over 25 years of manufacturing expertise. He drives strategic growth while maintaining the companys commitment to quality, innovation, and customer collaboration in precision engineering.
Questions
What materials do you specialise in for diecasting?
We specialise in aluminium and zinc diecasting, including alloys like ZL3 and ZL5 for precision components.
Do you offer international shipping?
Yes, we partner with global logistics providers to deliver components worldwide efficiently.
What industries do you serve?
We support medical, marine, electrical, industrial, automotive, and construction sectors with tailored solutions.
Are your processes ISO-certified?
Yes, we hold BSI ISO 9001 for quality management and ISO 14001 for environmental standards.
Can you handle prototyping and volume production?
We provide end-to-end services from prototyping to high-volume manufacturing with rapid turnaround.
What finishing options are available?
We offer powder coating, anodising, e-coating, and polishing for enhanced durability and aesthetics.