Business Details
49 Years
experience
Bespoke Packaging Solutions for Every Industry
Wessex Packaging has been a trusted manufacturer of bespoke cardboard and foam packaging solutions since 1977. Our expertise spans designing and producing custom packaging for diverse sectors including automotive, electronics, medical equipment, and chilled food. We combine decades of industry experience with a wide range of materials and production methods, including corrugated cardboard, polyethylene foam, and FEFCO-standard designs. Our ISO-led quality assurance processes ensure every product meets rigorous standards, while our commitment to sustainability drives the use of recycled materials and waste reduction.With nationwide delivery via our own vehicles and couriers, we offer fast turnaround times of 7-10 days for most bespoke orders. Our team provides free design and sampling services, ensuring clients receive tailored solutions that balance protection, cost-efficiency, and environmental responsibility. We serve regional, national, and international clients, including major electronics and aerospace companies, with a focus on reliability and customer satisfaction.
Services
Cardboard Packaging
Foam Packaging
Die Cut Cartons
FEFCO Styles
Bespoke Design
Details
- Year established: 1977
Highlights and features
- We have over 45 years of experience in bespoke packaging design and manufacturing.
- Our ISO 9001 certification guarantees rigorous quality control standards.
- We offer free design and sampling services for tailored packaging solutions.
- We deliver nationwide within 7-10 days using our own fleet and couriers.
- Our materials include recycled cardboard and recyclable foam options.
Associations and certifications
- ISO 9001
What people say
Fast, friendly, reliable service
Excellent bespoke prototype solutions
Consistently to specification
Swift response times
Critical systems protected in transit
Services
Cardboard Packaging
We design and manufacture custom corrugated cardboard packaging using materials from 1.5mm to 9mm thickness. Our FEFCO-standard boxes protect goods ranging from delicate electronics to heavy industrial equipment. Clients benefit from our expertise in selecting optimal flute profiles and board grades for strength-to-weight ratios.
Foam Packaging
Our polyurethane and polyethylene foam solutions provide tailored protection for fragile items. We use materials like Stratocell, Plastazote, and anti-static foams to create inserts that secure products during transit while allowing reuse potential. Recycling programs ensure environmental responsibility.
Bespoke Design
Our free design service creates packaging matched to product dimensions, fragility, and shipping needs. Using CAD software, we develop prototypes that reduce material waste and transit costs. Clients receive samples before production to verify fit and protection levels.
Die Cut Cartons
We supply 150+ standard die-cut carton sizes without tooling charges. Options include pizza-style (0427) and 0421 types with optional foam linings. Available in white, oyster, or brown board, these flat-packed solutions save storage space while ensuring quick assembly.
Nationwide Delivery
Our two dedicated vehicles and courier partnerships enable UK-wide distribution within 7-10 days. Small orders ship faster, with tracking provided. This service ensures businesses receive packaging when needed without excessive inventory holding costs.
People
Bryan Clayton
Managing Director
With over 25 years leading Wessex Packaging, Bryan Clayton oversees operations from the 9,000 sq-ft Salisbury facility. His leadership focuses on combining traditional craftsmanship with modern production techniques to deliver innovative packaging solutions.
Questions
What materials do you use for packaging?
We use corrugated cardboard (1.5mm-9mm thickness), polyurethane foam, polyethylene foam (including Stratocell and Plastazote), and anti-static materials. All options are selected based on product protection needs and sustainability goals.
Can you create packaging for irregularly shaped items?
Yes, our bespoke design service creates custom foam inserts and cardboard fittings for awkward shapes. Using CAD software, we develop solutions that secure items like aerospace components and medical equipment during transit.
Do you offer nationwide delivery?
We deliver across the UK using our two sign-written vehicles or couriers, typically within 7-10 days. Smaller orders often ship faster, with tracking provided for all consignments.
Are your packaging solutions environmentally friendly?
Yes, we prioritise recycled cardboard and recyclable foams. Our bespoke designs reduce material usage, and we work with suppliers to ensure foam offcuts get returned for reprocessing into new products.
What industries do you serve?
We support automotive, electronics, medical equipment, engineering, chilled food, and aerospace sectors. Clients include Armfield Limited, Animal Systems Limited, and Answerpak Ltd, with packaging tailored to each industry's requirements.
Do you provide design services?
Yes, our free design and sampling service creates custom packaging solutions. Using CAD software, we develop prototypes that clients can test before production, ensuring optimal protection and cost-efficiency for their specific needs.
